Matrix Tool Inc. offers a variety of services to a specialized segment of the Plastic Injection Molding Industry that caters towards the miniaturization trend of product offerings. Our technical expertise extends over three decades in the Mold Building and Plastics Industry. If pellet size molding with exact repeatability and complete process documentation is important, than Matrix Tool is a great fit for your potential needs. In short, Matrix Tool is your “one stop shop” that is dedicated to meeting the precision molded parts needs for the Automotive, Computer, Electronics, Aerospace, General Appliance, and Pharmaceutical/Medical Industries.
Approximately 3,000 square feet of state of the art manufacturing space are allocated to the molding operation. The facility is air conditioned and contains a fire control sprinkler system. All material handling and drying is handled through a complete closed loop manner from the controlled molding environment to ensure cleanliness and enhance overall quality.
Matrix Tool utilizes micro molding machines that have a barrel ounce capacity of 0.15 to 0.47 ounces and a tonnage range of 20 to 60 tons. These machines offer excellent processability and repeatability that has proven to meet the ever growing miniaturization trends in the electronic connector and data transfer markets.
Each press cell is complemented with the necessary support equipment to ensure an efficient and quality oriented molding operation. Support equipment includes material driers, granulators, water temperature controllers/ thermolators, chillers, oil temperature controllers and robotic sprue pickers. All presses are outfitted with sight glass vacuum loaders and portable drying systems and separate vacuum loaders which are tied into a central solid state controlled vacuum system. Matrix Tool also utilizes a 1/2 ton overhead crane and a closed loop central cooling tower system.
First Article Inspection services and in-process dimensional inspections are completed using optical non-contact / Video Inspection Equipment, OGP Optical Comparators and additional support equipment. Statistical process control activities are also completed on all production parts. All inspection is done by highly trained Plastics Engineers and Quality Assurance personnel.
a) Mold sampling to verify function before shipment, including mold debug and First Article Inspection
b) Low volume/ Short production runs to satisfy “just-in-time” part deliveries
c) High volume production runs to suit all customers’ requirements
d) Capacity molding if “your” machines are over scheduled
If you are interested in obtaining additional information about Matrix Tool’s Injection Micro Molding Services, please email our Molding Division Manager, David Moyak, or contact us at email@example.com based upon the nature of your inquiry.